Forney Test Machines
FW-100-VFD-C-SP Automatic Compression Test Machine for Concrete Pavers
COMPRESSION MACHINE
Load Capacity
100,000lb
Frame
Standard (F)
Control System
VFD
Test Types
Compression, Flexural, Tensile Splitting
Testing Materials
Cylinders, Slab, Paver, Refactory Brick
DESIGNED & BUILT BY FORNEY
Exceeds ACI Recommendations
GET A CONNECTED MACHINE AND SAVE $1,500
NATIVE TWO-WAY INTEGRATION WITH CMT SOFTWARE
Connected Testing Machines allow technicians to get more done faster with minimal human error through a two-way integration with ForneyVault. Resulting in 99.9%+ fewer manual errors, 66%+ increase in productivity, and 100% unalterable, unquestionable data.
- “One-touch” test starts and automatic controls
- Pre-test “Smart Checks” to validate test parameters
- Automatic preload calculations, notifications for individual and average low breaks and excessive variance, automatic data transfer, and more
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Hardware
Frame
Designed and built by Forney.
The load frame is manufactured from structural steel angles welded to top and bottom crossheads of solid steel plate. The hydraulic cylinder assembly is mounted to the top crosshead, with force being applied in a downward direction. This design eliminates foreign material build-up around the piston cylinder area.
Materials
Test segmental concrete paving slabs and other cementitious materials.
Console Design
The electronic control cabinet houses the variable frequency drives, power supplies, E-Stop, and additional electrical equipment to control the load frame. It also includes the human-machine interface (HMI) and a hydraulic power unit with pumps, valves, and other necessary equipment, all mounted on an extruded aluminum post.
Electrical
A PC-based system utilizes a variable frequency drive to control the hydraulic pump motor. This maximizes efficiency – only running the pump at speeds necessary to achieve the desired pressure. This energy-efficient approach dramatically reduces heat build-up in the hydraulic system and greatly extends hydraulic component life.
Here are the main components of the system:
- Variable frequency drive (VFD)
- Windows-based touchscreen human machine interface (HMI)
- Pressure transducer that provides pressure feedback
- E-stop PB
- Limit switch
- Solenoid-operated dump valve
Safety Features
Several safety features are incorporated to protect both operator and testing machine:
- Maximum Capacity Protection: A high-pressure safety relief value protects the hydraulic circuit and load frame from exceeding maximum capacity.
- Overextension Protection: A piston over-extension limit switch system protects against piston extension beyond maximum travel.
Software
Easy Automatic Testing
Push one button and the machine performs the complete test, including piston retract. Accurately controls the rate of load at the desired setting, thus no question about meeting ASTM (or other) specifications and ensuring repeatable results. Frees the operator to do other tasks while testing is in process.
Digital Control System
Setup of testing protocol, real-time display of test data, and post-test data transfer is accomplished through the ForneyLink touchscreen HMI. The operator can navigate options for:
- Test Run
- Test Setup
- Machine Setup
- Calibration
- Reporting and Data Transfer
- Diagnostics
Provides simultaneous display of force, stress, and rate of load and displays a real-time graph of Load vs. Time. Standard functionality includes data collection by the ForneyLink HMI for printing and transfer.
CMT Software Integration
Connected testing machines natively integrate with ForneyVault CMT software, improving important processes before and after an automatic test.
Before the test, Connected machines will:
- Enable positive specimen identification via barcode scan
- Provide pre-test “Smart Checks” based on preloaded sample and specimen data to validate sample date, ample size and type, and expected strength.
- Validate specimen geometry.
- Calculate preload settings based on actual and/or expected strength.
After the test, Connected machines will:
- Provide detailed XY plot data for every test performed.
- Transfer data automatically to LIMS packages, QC systems, or other software.
- Alert to warn calibration expiration.
- Notify correction factor use, individual low breaks, and excessive variance.
- Enable intelligent workflows for detailed reporting and approvals.
Remote Support
With a user-provided Internet connection (either Wi-Fi or Ethernet), all Forney VFD systems can receive real-time, online support from the Forney Support Team for basic settings and test setup to advanced troubleshooting, fault finding, and software updates.
We offer unlimited Remote Technical Support for all Forney Testing Machines during the two-year warranty period.
For ForneyVault® subscribers, post-warranty remote technical support fees are waived for the life of your subscription.
Please refer any special requirements to a Forney sales representative.
* Specifications are subject to change without notice.
Accessories
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Cylinder Compression (6" Dia x 12" L with Pad Caps) (150mm x 300mm)
TA-0103 Cylinder Top Platen Assembly
TM-0095 Bottom Platen
TM-2035 Centering Stud
-
Cylinder Compression (6" Dia x 12" L with Capping Compound or Ground Ends) (150mm x 300mm)
TA-0103 Cylinder Top Platen Assembly
TA-0151 Bottom Platen
TM-2035 Centering Stud
-
Cylinder Compression (4" Dia x 8" L with Pad Caps) (100mm x 200mm)
TA-0103 Cylinder Top Platen Assembly
TM-0095 Bottom Platen
TM-2035 Centering Stud
TA-0173 Spacer, 4" H
TM-2035 Centering Stud
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Cylinder Compression (4" Dia x 8" L with Capping Compound or Ground Ends) (100mm x 200mm)
TA-0103 Cylinder Top Platen Assembly
TA-0151 Bottom Platen
TA-0173 Spacer, 4" H
(2) TM-2035 Centering Stud
-
Cylinder Tensile Splitting (6" Dia x 12" L) (150mm x 300mm)
TA-0107-01 Cylinder Splitting Accessory
TM-0074 Bottom Platen
TA-0171 Spacer, 2" H
(2) TM-2035 Centering Stud
-
Cylinder Tensile Splitting (4" Dia x 8" L) (100mm x 200mm)
TA-0107-01 Cylinder Splitting Accessory
TM-0074 Bottom Platen
TA-0173 Spacer, 4" H
(2) TM-2035 Centering Stud
-
Cube (2") (50mm)
TAG-0017 Cube (2") Accessory Kit
TA-0171 Spacer, 2" H
TM-2035 Centering Stud
-
Cube (6") (150mm)
TAG-0025 Cube (6") Accessory Kit
TA-0171 Spacer, 2" H
TM-2035 Centering Stud
-
Segmental Concrete Paving Slabs
TA-0199 Flexural Paver Accessory (included with machine)
-
MOR of Refractory Bricks
TA-0197 Flexural Accessory for MOR of Bricks
Factory Installed Options
-
Voltage
110/220VAC Single Phase
The full load amperage for standard VFD Control Systems is less than 5A (115VAC single phase voltage). We recommend standard 15A or 20A circuits.
-
Displacement
Available Upgrade
-
Capacity Options
Frame de-rated to 30,000lbs (130kN) (30)
Frame de-rated to 60,000lbs (260kN) (60)
Dual Range (2 transducers) on Single Frame (2R)
-
Frame Options
Second Frame Capability (AB)
-
Travel Limit Switch
Standard Equipment
Specifications
-
Load Capacity Range
1,000lbf - 100,000lbf
-
Vertical Opening
21"
-
Horizontal Opening
22"
-
Ram Diameter
6"
-
Piston Stroke
2.5"
-
Platen Hardness
60 HRC
-
Lower Platen Dimension
6.5" Diameter
-
Upper Platen Dimension
6.5" Diameter
-
Oil Reservoir Capacity
2 Gallons
-
Overall Width
43"
-
Overall Depth
17"
-
Overall Height
60"
-
Unit Weight
785lbs
-
Test Standard Ready
ASTM E4
C1782
-
Test Standard Capable
ASTM C140 Annex A8, C39, C78, C133, C293, C109, C469, C496, C1019, D7012
AASHTO T 22, T 97, T 106
ISO 13503-2
API RP 56
BS 1610, BS 1881, EN ISO7500-1, EN 12390-3, EN 12390-4
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